networkgod's MAME cabinet build journal
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Cutting || Building || Finishing Touches || Painting || T-Molding and Coin Door
Computer Parts || Control Panel Building || Control Panel Painting
Control Panel Wiring

Control Panel Building
Control Panel time!! This will be the control panel top, where all of the buttons and joysticks go.
The entire control panel is really just 5 pieces of wood. The top, two sides, front and back. The front height and the back height (of the sides) are 2 inches apart to give it a nice slant. Pretty simple.
Since the top is not hinged (sorry Onji) I left the bottom open. It's really not as heavy as I expected, and I like the ability to flip it over to mount the keyboard controller and wire the buttons.
The front of the top is angular to give it a better feel for players 3 and 4
It's shorter than I thought it would be... but sweet none the less.
I couldn't believe how perfect the fit was. Because I made the length of the base the same as the length between the bezel and the front of the keyboard drawer, it will be flush when finished.
On Onji's suggestion, I printed out four of the joystick/button templates that are on the web and taped them to the control panel, measuring everything very carefully, then nailed a little mark at the center of each button and joystick.
Also, since I don't want to be able to see the carriage bolts that hold the joysticks, I made marks for those as well, so I can countersink the bolts.
I will attach the control panel to the cabinet here using some type of clasp.
I finally got my wife to help! =) Using a 1-1/8" spade bit, she cut out all button holes, and joystick holes.
Finished with the spade bit.
I used a 5/16" spade bit for the carriage bolt holes.
The formica was a pain in the butt, plain and simple, but here's the process I used after a little bit of trial and error. Basically, after drilling all of the holes in the MDF, I held the formica, roughly cut the same size of the control panel. Then from the back of the CP, I drilled a single hole through the formica at each button hole, then used the router to route out the holes. Worked great, and no chips!
I also routed along the outside of the control panel to give the formica it's final shape.

Cutting || Building || Finishing Touches || Painting || T-Molding and Coin Door
Computer Parts || Control Panel Building || Control Panel Painting
Control Panel Wiring

Special Thanks: A very special thanks goes out to Onji for introducing me to the world of MAME as well as helping me through the whole process.